Wet-bulb temperature – from traditional psychrometers to a modern humidity control variable

In the past, a psychrometer was a convenient device to measure humidity in an environment. In the modern world, the requirements for measurement accuracy and overall usability have changed. Using the psychrometer requires high professionalism and manual work and no matter how skilled one is, the psychrometer can't any longer compete with the modern measurement technology, like Vaisala’s HUMICAP®. To illustrate this point, you can make a simple test. First, take two thermometers and place them side by side in a room. Observe the readings. Here is an example from my test setup:

T1 = 22.62 °C (72.72 °F)
T2 = 22.71 °C (72.88 °F)

At this point, both sensors are measuring the room’s dry-bulb temperature. When I then covered one of the thermometers, T2, with a damp fabric, I could see its temperature reading beginning to fall. This is because the thermometer was cooled by the evaporation of the moisture in the fabric. In order to ensure effective evaporation, it’s also important to have proper air circulation, so I used a fan.

I then waited until a stable temperature reading could be observed, at which point the readings were:

T1 = 22.84 °C (73.11  °F)
T2 = 16.56 °C (61.81  °F)

In the new readings, T1 was still showing the room’s dry-bulb temperature, while T2 was now measuring the wet-bulb temperature, meaning that the effect of evaporation on the temperature was more than 6 °C (40.8 °F). The difference between these temperatures indicates the amount of humidity in the environment; the higher the humidity in the room, the lower the difference between the wet-bulb and dry-bulb temperature measurements, and vice-versa.

If we enter these temperature readings into a humidity calculator, we can obtain a relative humidity value – in this case, 52.63% RH. To compare the results from this simple psychrometer I built, I used a factory-calibrated Vaisala HUMICAP sensor, which displayed a reading of 42.80% RH. This primitive psychrometric test arrangement was around 10% RH out from the calibrated reference reading. A commercial-grade psychrometer will most likely achieve a better performance than this test arrangement, but all psychrometers are prone to the same error sources:

?    A psychrometer always requires sufficient air flow
?    The wet wick needs a water reservoir that is constantly monitored and refilled
?    Psychrometers are sensitive to impurities, such as salts and solids.

Affordable, accurate wet-bulb measurements

Historically, a key advantage of psychrometers is that they can withstand high humidity levels and a condensing environment. The simple measuring principle and low acquisition costs have also made this technology appealing. Times have changed however, and modern industrial applications often require more accurate performance along with ease of use. Sacrificing these aspects when selecting equipment can have a significant effect on the overall cost of ownership, in the sense that a more affordable psychrometer can prove to be more expensive in the long run.

If you’re still running your application with a psychrometer, now is a good time to look at Vaisala’s HUMICAP offering. Our warmed probe sensor technology can measure reliably even in condensing environments and requires little or no maintenance. For more information, take a look at this blog post on
How to select the right humidity instrument for your high-humidity application.

The value of wet-bulb temperature as a control parameter

A psychrometer uses measurement technology that belongs to the past but what does wet-bulb temperature tell us?

The wet-bulb temperature of a space indicates the temperature to which a wet surface can be cooled by evaporation. This cooling effect varies depending on the relative humidity of the ambient air: when the air is saturated with water there is no evaporation and therefore cooling cannot take place. Wet-bulb temperature can therefore be used, for instance, to control cooling towers that provide low-cost cooling, especially in hot and dry climates. If the humidity is too high and the wet-bulb temperature approaches the ambient temperature, it tells us that there’s no sense in running the cooling towers as their cooling effect will be negligible.

Another use case for this parameter is in frost protection, as the wet surface can become colder than the environment due to evaporative cooling. One application example is a sprinkler-based frost protection of crop. As long as the wet bulb temperature stays above 0 °C (32 °F), there is less risk of frost damage.